Eventually
we assume a handheld sewing machine as a sewing machine but the production the output is very less, this machine can not run for a long time.
Spare
parts of this machine are not easy to get and may not interchangeable. These
types of handheld domestic sewing machine can not run continuously for 8 to 10
hours as a commercial production basis.
So it
is not expected to get targeted production output from these machines. The solution
to this problem is using an industrial sewing machine in a garments factory.
Hot Searches.
1. Buy Industrial Auto Sewing Machine.
2. Auxiliary Machine Ready Stock available for sale.
3. Sewing Machine Layout for your garments factory.
4. Denim Bottom Automation.
5. Shirt Sewing Machine Automation.
 |
| Industrial Sewing Machine |
"Most of the industrial sewing machine you can buy from our website ready stock, we always maintain ready stock for sale in Bangladesh with a service warranty."
An industrial machine can run for a long period for 8 to 10 hours a day without giving the machine any pause.
Although
in Bangladesh garments factories usually start operation at 8am, then 1pm to
2pm is most of the factories lunch break, then again 2pm to 5pm continuously
the production is going on by using these industrial sewing machines.
Some an important function of industrial sewing machine are as follows which generally
a manual or domestic handheld machine does not have.
Auto
thread trimming function is the most important feature of an industrial sewing
machine. Nowadays industrial sewing machine also brings so many updates like
after auto thread trimming thread is remaining there less than 3 millimetres.
Now industrial
sewing machine becoming gradually semi-dry head that means the machines do not
have any open large oil tang where is an oil can see.
Now oil the tank became very small and most of the time it is sealed with the machines head
Maximum
the sealed oil tank can contain 200 milligrams oil. Another noticeable this is
when the oil tank is sealed so there is no chance of oil being polluted by
garments factory dust.
Garments
factory dust is very harmful to sewing machines. It decreases the durability
of the machine.
Anyway,
another function of the industrial sewing machine is auto wiping. It is actually a
system a wiper device which can keep the thread inside of the stitched fabric
body or outside the stitched body.
Auto
wiper function operator or factory mechanic can set up by using programs from the machines control box. Two years back this control box had a button to set
programs.
Now a
days this control box also became smaller and included touch screen panel
functions.
Auto
back latching is another function of the industrial sewing machine. In a manual handheld
machine, this function was impossible.
Auto back latching function confirms that the finishing stitch is completely locked
and there is no opportunity to loosen the stitch.
Needle
position setting also an important function of the modern industrial sewing
machine. Just assume your factory electricity has gone somehow and it getting late
to get back.
The operator
feeling sleepy so the fabric become displace from the machine and in that
moment electricity came and stitching is done then it becomes bad.
So if
the machine is set by needle position setting function and if the needle the position is down every time when the operator just finished their stitching
machines needle automatically goes down position.
Needle
up position can also set by setting programs from the control box.
Finished
body counter recently became mandatory by most of the compliance target
oriented garments factory.
Target
achieved factories operator, supervisor, line chief, production manager, AGM,
GM, Production director all pf the factory personnel have a target to complete
stitching of garments bodies per hour basis.
In these
factories there is no time for an operator to count all stitched bodies after passing
an hour. No other personnel dong it.
The solution
of this issue is modern industrial sewing machines now have finished stitch body
counter. That means after a process finished and come out of the sewing machine
programs automatically saved the date in memory.
This function also helps to audit how many bodies stitching finished any time as
tracking the record.
Industrial
sewing machines are nowadays all have
built-in servo motor. This means when an operator press the pedal bar on the
sewing machine it starts stitching.
When the
operator stop padel bar the machine stops stitching. On the other hand, previously clutch motor used in industrial sewing machine which started
running when the electricity switch pressed on.
All the
time electricity consumed by the clutch motor whatever you stitch or not. So boult
in servo motor helps a lot to save electricity consumption.
 |
| Juki Plain Machine |
Hot Searches.
1. Buy Industrial Auto Sewing Machine.
2. Auxiliary Machine Ready Stock available for sale.
3. Sewing Machine Layout for your garments factory.
4. Denim Bottom Automation.
5. Shirt Sewing Machine Automation.
In Bangladesh
early 1980’s when less than 12 garments factory was born in Bangladesh world
most reliable faithful industrial sewing machine brand entered in the country
and start doing business in Bangladesh.
People
saying in 1997 Juki established its business in Bangladesh as a brand Juki
Bangladesh Ltd.
Most
of the mentor of Bangladesh garments industry and aged people saying that more
then 30 years Juki sewing machine brand entered in Bangladesh and successfully
acquired all the market share of Bangladesh Garments industry.
In that
time there was not a second competitor of them to compete in the sewing machine
industry. Juki sewing machine is a Japanese brand.
Singer
is eventually not an industrial sewing machine brand, its actually a domestic
workable machine.
Brother
is another Japanese brand later Juki entered Bangladesh.
Pegasus,
Siruba, Yamato, PAFF, Mitshubishi and other lots of brand entered in Bangladesh
later. But no one's market share is like Juki.
Siruba
has created its reputation as the best brand for the overlock machine. Most of the
Bangladeshi garments factory owner and mechanic staff like Siruba for giving an outstanding performance for overlock or safety stitch.
Kansai
special – Kansai make its reputation for PMD or PXP machines. Waistband machine’s
best brand is Kasnsai Special.
Up to now, this was the story about most reputed Japanese sewing machine brans for
Industrial sewing machine.
Now lets
talk about Chinese chapter. A lot of Chinese brands bored after 2000.
Jack
is the most market share captured giant brand for sewing machine industry
besides industrial sewing machine industry.
Domestic
tailor or small factories whatever they know or not know the name of Juki they
must know the brand Jack.
Some
small factories operator of domestic factory sometime warning the factory owner
if they do get Jack sewing machine they will not stay and work in the factory.
The operator will quit here and join where Jack sewing machine is available. This is
basically a brainwash.
The exact the situation you will notice is you visit BGMEA approved garments factory. Most of
the operator doesn’t want to sit and operate the machine if the sewing machine is
not Juki brans.
Anyways,
I come back to the key point again, now a days Chinese industrial sewing
machine brands captured a few market share of readymade garments industry.
This
is happening because of there presentation to the garments factory owner. Chinese
brand try to make convince garment factory owner by saying if a $300 plain
machine lockstitch with 2 years warranty is running well in your factory why
you will buy a Japanese brand by paying $850.
Because
of this logical presentation garments
factory owner convinced and nowadays buying or opening LC with Chinese
industrial sewing machine companies.
Another
logic is Chinese sewing machines spare parts are available in the market. Price
is very cheap.
In Bangladesh
top-ranking garment factory dominating industrial sewing machine brands areas
follows.
Jack
– the good quality machine with the cheapest price is the key to these brands
success for achieving market shares.
Zoje
– this brand produces all types of the industrial sewing machine but it became
reputed for its quilting machine in most of the big factories.
Zusun
– this brands chain stitch sewing machine, blind stitch and feed off the arm the machine is become famous because of its good performance.
IMB –
this is a sewing machine, automation provider.
Euromac
– this another Chinese brand for sewing machine automation provider. Euromac is
good at sewing process presentation.
"Most of the industrial sewing machine you can buy from our website ready stock, we always maintain ready stock for sale in Bangladesh with a service warranty."
Industrial Sewing Machine
Top
Ranking Brand of Industrial Sewing Machine in Bangladesh Readymade Garments Industry.
- Jack - mainly focus on garments factory & domestic sales.
- Zusun - mainly focus on garments factory.
- Brother - mainly focus on garments factory.
- Zoje - mainly focus on garments factory.
- Pegasus - mainly focus on garments factory.
- Tropical - mainly focus on garments factory.
- Siruba - mainly focus on garments factory.
- Maqi - mainly focus on garments factory.
- Yamato - mainly focus on garments factory.
- Hikari - mainly focus on garments factory.
- Kansai Special - mainly focus on garments factory.
- Gemsy - mainly focus on garments factory.
- Mitsubishi - mainly focus on garments factory.
- IMB - mainly focus on garments factory.
- Euromac - mainly focus on garments factory.
- Typical - mainly focus on garments factory.
- Juki - mainly focuses on Garments Factories.
Industrial
sewing machines makes output double sometimes triple in Bangladesh readymade
garments industry. Industrial sewing machine updated regularly.
Another
point to notice is that after Chinese industrial sewing machine started
marketing and brings successful sales in Bangladesh competition grew and
Japanese brand industrial sewing machine lowers down its prices.
Somehow
because of competition between Japanese and Chinese industrial sewing machine
brands readymade garment factory getting benefits of lowering down prices. It’s
a positive matter.
As a
conclusion of this article the summary need to say like Chinese industrial
sewing machines price is almost 40% lower than the Japanese machine.
Every
year all industrial sewing machines brand making updates of their sewing
machine technology and Juki becomes rank number 1 because of its 90 years plus
experiences. Chinese industrial sewing machine brands are always copying Juki
and the best performance provider industrial sewing machines.
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